What's In
a "Shell Dry-in" Package, anyway?
CONTENTS OF SHELL PACKAGE:
In case you have
not figured it out by now — every log home company's package
is different. Some have many types of packages with varying components
which make it impossible to compare from company to company, apples
to apples. Through the years of log home building we have settled
on one very complete "shell" which refers to a "Dry-in,
or to make it simpler, a weather-tight package.
If you send a
log package pre-cut and some of the logs are damaged in transit or
ruined accidentally by a builder you could be held up for weeks until
you are shipped replacement logs. This is the reason we only pre-cut
the corners. The rest of the log package is supplied as "random
lengths of logs". If your builder can follow a set of blueprints
and measure to them it is an easy matter to cut the logs to fit. It
is guaranteed that you will be supplied with enough logs to finish
your project.
The
"quick description" of our SHELL PACKAGE includes the following:
-
The joist
system and sub-flooring but NOT the finished flooring
- everyone chooses different types of flooring.
-
The interior
and exterior wood trims, fasia, skirting, baseboards, door and window
trims, etc.
-
The interior
walls are studded out but NOT finished, again
- everyone chooses different wall finishes.
-
The interior
stair system
-
All porch
systems
-
The roof
system, up to and including the felt paper
-
Exterior
windows and doors
At
this point the home is "Weather-tight"
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Cross
section of home |
This company
is very flexible about supplying the "Other Materials",
that is, the Non-Cypress materials that are necessary for framing
the house with the Cypress materials from us. You have the option
to get them through us or buy them locally. Again, the breakdown of
costs will show an estimated cost of the "Other Materials"
based on Home Depot pricing. We recommend buying them locally and
avoiding the shipping costs. Shipping costs are calculated FOB the
mill to your site address, so you know what to expect early on.

Where Does Tidewater Red Cypress Come From ?
Where would you think any wood species would have the most trouble
surviving?? The answer is a place where moisture is constant through
direct contact or high humidity, conditions right for rot and decay,
mold and fungus. Warm steamy temperatures add to the problem, as well
as insects which look as if they originated in a horror film. If a
wood species can learn to adapt in this "worst-case scenario"
it could be used any where in the world to build homes, right?. Tidewater
Red Cypress has learned to develop natural protection over thousands
of years to insure its ability to thrive in this hostile environment
for wood. It's naturally occurring "protection" is called
"Cypressene", an oil based substance present in the highest
concentrations in Tidewater Red Cypress. It grows mainly down through
the Southeast United States in the coastal regions and swamps. Being
slow growing it is a dense wood species with growth rings tightly
compacted. This is why there is little movement or settlement –it
has no where to go. There are inland varieties of cypress, yellow
and white, sometimes called pond or bald cypress. Faster growing,
they lack the cypressene concentration to give the same moisture,
decay and insect resistance.
Photo of Tidewater Red Cypress taken by Clark
Wheeler
FACTS
ABOUT CYPRESS:
-
They are conifers, softwoods, but deciduous, in that they shed foliage
in the fall like hardwoods
-
Even as softwoods they are grouped and manufactured with hardwoods
since they grow alongside them
-
Because of water tightness, it is commonly used for: shingles, cooperage,
in tanks, vats, ships & boats
-
Durability ratings are outstanding even in conditions favorable
to decay
-
More uses: posts, beams, decks, docking, flooring, greenhouses,
siding, stadium seats, and caskets
-
"Pecky"
cypress grouped as an ornamental wood; it's caused by a fungus but
its origin is unknown
-
Colors vary, thought to be determined by individual growth area,
light to darker versions of yellow to red
-
The SCMA (S.Cypress Mfg. Assn.), says," Cypress is in abundant
supply, its' growth is greater than removal."
-
Unpainted, will last for hundreds of years—does not usually
check or warp
-
In Hilton Head, SC. It's specified in building codes for its durable
nature, architects like the distinctive look
-
Little study has been done on its anti-allergenic qualities, but
is widely noted throughout the Southeast.

Why
Are The Logs "Graded" ?
HOLDING TO A HIGHER STANDARD
Most log home companies
do not grade their logs. So why does BK Cypress ? Logs are not alike,
even those of the same wood species. Many variables, age, size, strength,
etc. determine the suitably of logs for different uses. It is more time
consuming and expensive, no doubt. At this writing, this is one of the
few company grading their logs. Why the "extra mile"…?
Again, it’s a matter of this family's commitment to a higher standard
and value to their customers.
Few prospective
customers are timber experts. By using a company who grades their logs
you can rest assured that every logs, will meet the stringent criteria
set forth by The American Society for Testing and Materials. They developed
"Standard Methods for Establishing Stress Grades for Structural
Members Used in Log Building" in 1980 to provide uniform product
evaluation standards. These standards are used by BK Cypress for grading
its logs, timbers, and beams under the supervision of the Timber Products
Inspection (T.P.I.), an independent inspection agency for wood products.
All three building code agencies recognize this grading program.
All wood inspectors
at B K Cypress go through an intense training program directed by T.P.I.,
and are subjected to monthly unannounced inspections done by a traveling
agent of Timber Products Inspection.

GRADING
CRITERIA USED:
1.
Slope of the grain
2.
Knots
3.
Shakes, Checks and Splits
4.
Straightness
5.
Scars and Wane
6.
Holes
7.
Organic Degradation

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Tide Water
Red Cypress |
BENEFITS
OF LOG GRADING:
DESIGN:
Being able to determine the structural capacity of each log, timber
or beam allows an engineer architect or draftsperson to properly design
the structure based on a national ASTM standard for reliable continuity
of strength against typical types of structural failure.
FINANCING:
By selecting graded logs, timber and beams, the home owner is telling
the lender that they have selected a certified quality log manufacturer
that assures quality and strength in the log home.
BUILDING
PERMITS: The owner is telling the county permitting office
that they selected a certified quality log manufacturer that supplies
consistent quality and strength in the log, timber and beam products.
(NOTE THAT MANY COUNTIES NOW HAVE MANDATORY LAWS THAT REQUIRE GRADE
MARKED WOOD FOR LOAD-BEARING PURPOSES).
NOTE: It should be said that B K Cypress' own internal quality assurance
criteria is superior and always exceeds the standards of T.P.I. significantly.
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